TRUCKBOOST™

Starter Battery Health Monitoring System

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TruckBoost battery charge cart

LITHIUM CHARGE CART SOLUTION FOR CLASS 8 TRUCKS

Modern electronics in trucks slowly drain batteries in parked trucks.

Left unattended, sulfation builds up, capacity is robbed, and batteries die in a week. TruckBoost™ recharges and rejuvenates batteries, getting your trucks back on the road fast and extending battery service life.

  • ✓ Top Off Weak Batteries
  • ✓ Extend Battery Service Life
  • ✓ Break Up Sulfation

TRUCKBOOST™ PROVIDES JUMP START & DEEP CHARGING POWER WHERE NEEDED

One of the biggest maintenance headaches for trucking fleets is starting batteries. While it’s easy to blame the battery manufacturer, most battery failures are caused by neglect or improper maintenance.

While lead acid batteries are relatively cheap and safe, they are imperfect. Any lead acid battery left in a low state of charge will form a coating of sulfate on the positive plate that will interfere with charging and discharging. This immobile hard sulfate on the plate also means less sulfuric acid in the battery. Both factors combine to rob the batteries of starting power and reserve energy to power driver hotel accessories.

TruckBoost™ is packed with power and ready to replenish batteries for unattended trucks in the yard. With 5 kW-h battery energy on board, the system can supply up to 175 amps of jumpstart power for truck starter batteries, allowing quick and efficient return to service after yard stays or routine maintenance of trucks parked for storage.

TruckBoost battery recharge

GET YOUR TRUCKS BACK ON THE ROAD FAST!

Smart Battery Recovery

TruckBoost™ helps break up plate sulfation and restore battery capacity without the damage caused by uncontrolled high-voltage charging.

Field-Ready Power

The system provides a reliable, at-the-ready source of power for jumpstarts, deep charging, and maintenance in yard and storage environments.

Why Fleet Operators Choose TruckBoost™

  • ✓ At-the-ready mobile source of power for easy truck jumpstarts
  • ✓ Typically provides enough energy for truck starter batteries to start the vehicle in 5 to 10 minutes
  • ✓ Provides up to 175 amps of current to break up plate sulfation and restore battery capacity when they are deeply discharged
  • ✓ Smart charge automatically delivers a measured amount of energy to the batteries without causing harm to the batteries
  • ✓ Junior technicians can use this jump start cart with minimal training for routine yard maintenance
  • ✓ TruckBoost™ won’t harm the truck emissions system from prolonged engine idle
  • ✓ Charging cycle life is rated for 3,000 cycles or 10 years
  • ✓ Plugs into a common 15 Amp 120 Volt AC wall outlet for easy recharging

Energy Storage Battery

Cell typeLiFePO4
Rated Energy Storage5 kW·h
Cell operation temp (charging)40°F to 125°F (5°~50°C)
Cell operation temp (discharging)-5°F to 150°F (-20°~65°C)
Storage temp range (<1 month)-5°F to 140°F (-20°~60°C)
Storage temp range (<6 months)15°F to 115°F (-10°~45°C)
BMSProtect against Out of Range I/O
Self-Discharge<2% per month
Operating humidity range10%~90% RH
Shipping classUN3480
Cycle life>3000 (0.5C charge and discharge)
Heating elementNot required

Buck Converter (Lead Acid Battery Charger)

Max Output Power [kW]2.5 kW
Output Amperage [A]175 Amps
Rated output voltage [V]14.7 VDC
Charging Mode Bulk CC175 A
Storage temp range (<1 month)-5°F to 140°F (-20°~60°C)
Operating humidity range10%~95% RH

On Board Battery AC Charger

Input Voltage [VAC]90 to 264
Max Power [kW]1.5 kW
Input Current (max) [A]13 Amps
Operating humidity range [rh]10%~95% RH

Watch TruckBoost™ in Action

TruckBoost™ gives your fleet a compact, efficient way to recover weak batteries and return trucks to service quickly. The system reduces downtime, improves yard maintenance, and helps sustain starting battery health in high-use fleet operations.

Customers served include large fleets, truck dealerships, leasing companies, maintenance facilities, and truck storage areas.